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An assembly line with 32 bottles

An assembly line with 32 bottles

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An assembly line with 32 bottles

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Product name: bottling production line

 

Equipment configuration: JF-2000 high-speed automatic bottle unscrambler, JF-32 electronic counting machine, JF-C120 desiccant stuffing machine, JF-D902 capping machine, JF-2 electromagnetic induction aluminum foil sealing machine, JF-201 Self-adhesive round bottle side labeling machine

 

working principle:

 

◆JF-2000 High Speed ​​Automatic Bottle Unscrambler

The stepped bottle feeding device continuously conveys the bottles to the unscramble tube. The turntable in the unscramble tube rotates counterclockwise under the drive of the transmission mechanism. The bottles in the tube fall into the turntable groove under the action of centrifugal force, and the bottles in the turntable groove pass through Driven by the rotating turntable, the bottle enters the bottle unscrambler through the bottle unscrambler and the bottle unscrambler. The bottle is clamped and pulled down the unscrambler by a pair of synchronous wheels in the unscrambler. During the transfer to the bottle holding device, the bottom of the bottle is at The front bottle will be automatically centered when it reaches the bottle holding device (bottle mouth is upward). The bottle with the bottle mouth in front is moved by the hook bottle lever and the bottle pressing device is blocked. The bottle turns to the bottom of the bottle before reaching the bottle holding device. Self-righting.

 

◆ JF-32 Electronic Counting Machine

The bottle blocking device on the bottle conveying track of the bottle conveying mechanism blocks the bottle conveyed by the upper equipment at the bottling position, waiting for filling. The medicines enter the medicine warehouse in an orderly manner through the vibration of the feeding corrugated board. The medicine warehouse is equipped with a counting photoelectric sensor. The medicines falling into the medicine warehouse are quantitatively counted by the photoelectric counting sensor and then packed into the bottle at the bottling position.

 

◆ JF-C120 desiccant stuffing machine

The bottle blocking cylinder on the bottle conveying track of the bottle conveying mechanism blocks the bottles conveyed by the upper equipment at the position where the desiccant is loaded, waiting for the desiccant to be loaded, and the bottle mouth is aligned with the cutting mechanism. The stepping motor drives the bag feeding mechanism to pull the desiccant bag from the desiccant bag tray. The color code sensor detects the desiccant bag and controls the length of the bag. The scissors cut the desiccant bag and put it into the bottle. The conveyor belt of the bottle conveying mechanism The medicine bottle containing the desiccant is delivered to the next equipment, and at the same time, the medicine bottle to be filled with the desiccant is added to the position of the desiccant bag.

 

◆ JF-D902 Capping Machine

The bottle cap manager is arranged by the cap mechanism, and the mouth-up bottle caps are continuously sent to the cap drop track. The bottles transported from the other equipment of the assembly line to the bottle delivery track enter the cap drop area, and the bottles are clamped by the bottle clamping devices on both sides. The bottle cap is automatically put on when moving forward. The capping device presses the bottle cap to a pre-tightened state before screwing. Under the action of three pairs of high-speed rotating wear-resistant rubber wheels, the bottle cap is tightly screwed on the bottle body. .

 

◆ JF-2 electromagnetic aluminum foil sealing machine

The bottle with aluminum foil passes under the induction head, and the aluminum foil is heated by the energy generated by the induction head. The heated aluminum foil melts the plastic film compounded on the aluminum foil and tightly adheres to the bottle mouth to obtain a sealing effect.

 

◆ JF-201 self-adhesive round bottle side labeling machine

The bottles that need to be labeled are transported by the bottle feeding track, and the bottles are opened equidistantly through the bottle distance adjustment mechanism. The photoelectric sensor senses the passing bottles and sends out a signal. The transmission system is activated by the signal and starts to send the label. The tensioning system realizes the labeling. The tension of the paper tape is coded by the coding machine, and the label positioning photoelectric sensor is positioned according to the length of the label, so that the length of a piece of label paper drawn out of the label is equal. Under the action of the labeling component and the pressing component, The label paper is automatically peeled off and affixed to the required position of the bottle smoothly to complete the entire labeling process.

 

main feature:

 

◆JF-2000 High Speed ​​Automatic Bottle Unscrambler

(1) Strong compatibility, applicable to round, square, flat square and special-shaped plastic bottles of various sizes;

(2) Special bottle unscramble structure and bottle loading structure, fast bottle out speed, can guarantee the bottle supply needs of high-speed bottling line;

(3) The scientific bottle unscramble control system avoids the damage to the bottles caused by the collision of bottles in the unscramble bucket;

(4) Fully automatic operation, intelligent joint control with upper and lower procedures, no need for special personnel to operate, saving labor;

(5) It has the functions of detecting and rejecting bottles inverted and reversed to ensure that no inverted bottles or reversed bottles enter the subsequent process;

 

◆ JF-32 Electronic Counting Machine

(1) Strong compatibility, capable of counting and bottling solid preparations or solid particles such as tablets (including special-shaped tablets), capsules, soft capsules (transparent, opaque), pills, etc.;

(2) Vibration blanking: 8-channel vibration uniform blanking, unique patented flap sub-assembly mechanism blanking, uniform and stable discharging, without damaging drugs;

(3) High dust resistance: Adopting the company's original anti-high dust photoelectric sensor technology, it can work stably even under high dust conditions;

(4) Accurate counting: the photoelectric sensor counts automatically, and the bottling error is less than the national standard;

(5) High degree of intelligence, with multiple detection and alarm control functions such as no bottles but no count, fault self-checking, etc.;

(6) Supporting functions: automatic detection of lack of bottle photoelectric sensor, automatic shutdown;

(7) Simple operation: using intelligent design, various operating parameters can be set as required, and 10 groups of setting parameters can be stored for recall;

(8) Convenient maintenance: The operator only needs simple training to operate, disassembly, cleaning, and replacement of parts are simple and convenient, without tools;

(9) Sealed and dustproof: equipped with dust box to reduce dust pollution (optional).

 

◆JF-C120 desiccant stuffing machine

(1) Strong compatibility, suitable for round, oblate, square and flat square bottles of various specifications and materials.

(2) Disc-shaped desiccant bags with color label and colorless label;

(3) Adopting pre-release desiccant belt design to avoid uneven bag transfer and ensure the accuracy of bag length control.

(4) The desiccant bag thickness self-adaptive design is adopted for the bag placement to avoid the occurrence of bag breakage during the conveying process.

(5) High durable blade, accurate and reliable cutting, and will not cut the desiccant bag;

(6) It has multiple monitoring and alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering the bottle, etc., to ensure the continuity of equipment operation and the accuracy of desiccant bag insertion;

(7) Fully automatic operation, intelligent joint control with the upper and lower processes, good coordination, no need for special operation, saving labor;

(8) The control panel in Chinese or Chinese and English can store ten sets of parameters, which is very convenient to adjust and use.

(9) The control chip is imported from the United States, and the photoelectric sensor element is produced in Taiwan, which is stable and durable.

 

◆JF-D902 Capping Machine

(1) Strong compatibility, suitable for various cap and bottle types;

(2) A pair of cap-dropping and cap-wearing devices are suitable for bottle caps of various specifications;

(3) It has multiple inspection and alarm control functions such as no bottle, no lid, no crooked lid, reverse lid, no aluminum foil detection and rejection, and fault self-check to ensure continuity and accuracy;

(4) Fully automatic operation, intelligent joint control with upper and lower procedures, good coordination, no need for special personnel to operate, and labor saving;

 

◆ JF-2 electromagnetic induction aluminum foil sealing machine

(1) Strong applicability, the sealing power can be automatically adjusted according to the size of the aluminum foil;

(2) It has multiple detection alarm control functions such as fault self-checking to ensure continuity and accuracy;

(3) High electromagnetic conversion efficiency, low energy consumption and good sealing effect;

(4) If the sealing power is too small or overloaded, prompt promptly and automatically shut down;

(5) Air-cooling has good cooling effect and long service life;

(6) Fully automatic operation, intelligent joint control with the upper and lower procedures, good coordination, no need for special operation, saving labor;

 

◆ JF-201 self-adhesive round bottle side labeling machine

(1) Strong compatibility, suitable for various round objects;

(2) Tightening design is adopted for marking, which not only can ensure the quality of coding, but also can accurately control the length of marking paper and the uniformity of marking.

(3) Adopt pre-labeling system, stable labeling, good labeling flatness, and high position accuracy;

(4) Rolling label paper adopts different methods for different bottle types to ensure the quality of labeling; it has strong compatibility and is suitable for various round objects;

 

Main Specifications:

 

◆JF-2000 High Speed ​​Bottle Unscrambler

Applicable bottle types: 15-500ml round, square, flat square and special-shaped plastic bottles

Production capacity: 40~150 bottles/min (related to bottle size specifications)

Power supply and power: AC220V 50Hz 0.6kw

Air source: 0.6Mpa

Dimensions: 2080X1200X1600mm

Weight: 430kgs

 

◆ JF-32 Electronic Counting Machine

Applicable bottle types: round and square plastic bottles

Filling objects: 00~5# capsules, soft capsules, Φ5.5-12 plain tablets, special-shaped tablets, sugar-coated tablets, Φ3-12 pills

Production capacity: about 40~120 bottles/min (related to bottle specifications, filling quantities, and drug specifications)

Setting range of bottling volume: 1-9999

Power supply and power: AC220V 50Hz 1.2kw

Accuracy: >99.5% (better than industry standards)

Air source: 0.6Mpa

Dimensions: 2200×1400×1680mm

Weight: 550kg

 

◆ JF-C120 desiccant stuffing machine

Applicable bottle type: round, oblate, square, flat square bottle

Desiccant bag: disc-shaped desiccant bag, the specific size is determined according to the bottle size

Production capacity: 50~120 bottles/min

Power supply and power: AC220V 50Hz 0.5kw

Air source: 0.6Mpa

Dimensions: 1600×750×1780mm

Weight: 130kg

 

JF-D902 Capping Machine

Applicable bottle types: 20~500ml round, oblate, square and flat square bottles

Production capacity: 50~120 bottles/min

Power supply and power: AC220V 50Hz1.8kw

Air source: 0.6Mpa

Dimensions: 1850×600×1560mm

Weight: 600kg

 

◆ JF-2 electromagnetic induction aluminum foil sealing machine

Applicable bottle type: 15~500ml round, oblate, square, flat square bottle, bottle mouth diameter 15~45mm

Production capacity: 50~120 bottles/min

Power supply and power: AC220V 50Hz2.5kw

Air source: 0.6Mpa

Dimensions: 1200×500×1250mm

Weight: 100kg

 

◆ JF-201 self-adhesive round bottle side labeling machine

Applicable bottle type: 15~500ml round square bottle

Production capacity: 30~120 bottles/min

Power supply and power: AC220V 50Hz0.15kw

Air source: 0.6Mpa

Dimensions: 1650×800×900mm

Weight: 150kg

 

Main configuration:

 

◆ JF-2000 High Speed ​​Automatic Bottle Unscrambler
Serial number Name Manufacturer
1 Motor TQG (Taiwan)
2 See bottle photoelectric eye  Omron
3 Main control system PLC Delta
4 Switching power supply Schneider
5 Leakage Protection Schneider
6 HMI Delta
◆ JF-32 Electronic Counting Machine
Serial number Name Manufacturer
1 Motor TQG (Taiwan)
2 See bottle photoelectric eye Omron
3 Counting photoelectric head  Adopt Taiwan Everlight
4 Pneumatic Components Japan SMC
5 Emergency stop switch Schneider
6 HMI Delta
7 Master chip Imported from STMicroelectronics
8 Switching power supply Schneider
◆ JF-C120 desiccant stuffing machine
Serial number Name Manufacturer
1 Motor TQG (Taiwan)
2 Stepper motor Aiwei Electronics (Italy)
3 See bottle photoelectric eye Omron
4 Color code photoelectric eye Germany SICK
5 main control board   Using PLC Delta
6 HMI Delta
7 Switching power supply Schneider
◆ JF-D902 Capping Machine
Serial number Name Manufacturer
1 Motor TQG (Taiwan)
2 Frequency converter Delta
3 See bottle photoelectric eye Omron
4 Pneumatic Components Japan SMC
5 Switch button Schneider
6 main control board Use PLC Delta
7 HMI Delta
8 Switching power supply Schneider
◆ JF-2 electromagnetic aluminum foil sealing machine
Serial number Name Manufacturer
1 High frequency induction power supply The generator uses the latest imported transistors, CPU module control and protection functions, full frequency pulse 
◆ JF-201 self-adhesive round bottle side labeling machine
Serial number Name Manufacturer
1 Motor TQG (Taiwan)
2 Stepper motor Aiwei Electronics (Italy)
3 Switching power supply Schneider
4 Thermal coding machine Shenglong Packaging Machinery Co., Ltd. 
5 Look at the bottle fiber Autonics
6 See the slit photo eye Germany (SICK) 
7 main control board Use PLC Delta
8 HMI Delta

 

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Address: 5 building,89 Dongkai Road, Dongjing Town, SongJiang district, Shanghai, China
Postcode: 201619 
Phone: 
021-57740568
Fax: 021-57740568
E-mail: 
cabbo@tianhepm.com

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+86 18217763170  +86 18930363586
The international: 

+86 13761130045   +86 18918005179
After-sales service: 

+86 18930368652   +86 18939784823

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